HOW SHOULD WE USE COMPOSITE FILAMENTS?

Meltem Arslan
6 min readJan 1, 2023

--

Photo by 🇸🇮 Janko Ferlič on Unsplash

The history of textiles dates back to the Paleolithic era when humans first began to weave plant fibers into rudimentary fabrics. Ancient civilizations in the Middle East, Asia, and the Mediterranean developed sophisticated textile production techniques such as embroidery, dyeing, and weaving. The development of the loom in the Middle Ages enabled the mass production of textiles, allowing for the production of larger quantities of clothing and other items. The Industrial Revolution of the 19th century saw the mechanization of textile production, resulting in a dramatic decrease in the cost of fabric and textile-based products. Today, textiles are produced in factories around the world, with modern manufacturing techniques such as computerized knitting and automated looms.

There are over 100 types of fabric in the world, including natural fabrics like cotton, linen, and silk, as well as synthetic fabrics like polyester, nylon, and spandex. Fabrics are produced using the following 5 techniques.

1. Weaving: Weaving is a process of interlacing two or more sets of yarn or threads togethe in order to form a fabric. There are two main types of weaving techniques: plain weaving and satin weaving.

2. Knitting: Knitting is a process of forming fabric by interlocking loops of yarn or thread. This process involves the use of two needles and a yarn to form a fabric by interlocking the loops.

3. Crocheting: Crocheting is a process of making fabric byw interlocking loops of yarn or thread with a crochet hook. This process is used to create many different types of fabrics and garments.

4. Embroidery: Embroidery is the process of decorating a fabric or garment with decorative stitches. This type of fabric decoration can be done using a variety of materials such as thread, yarn, beads, sequins, and other materials.

5. Printing: Printing is a process of transferring a design or pattern onto a fabric using a dye or pigment. This technique is used to create vibrant and colorful patterns on fabrics.

Today, developments are observed in a new field outside of these techniques: Technical textiles. Composites, smart textile materials, space technologies is one of them.

Composite Filaments

Composite filaments are filaments made from a combination of two or more materials. Commonly used materials are carbon fiber, fiberglass, aramid, nylon, and polycarbonate. The combination of different materials creates a filament with unique properties based on the materials used. For example, a carbon/glass composite filament may have improved strength and durability, while a polycarbonate/fiberglass composite filament may be more flexible and heat resistant. Composite filaments are often used in 3D printing projects that require special properties not found in traditional filaments.

Photo by Tom Claes on Unsplash

Carbon fiber products are used in a variety of industries and applications, including aerospace, automotive, defense, energy, industrial, marine, medical, and sporting goods. Some of the most common carbon fiber products include:

• Carbon Fiber Sheets

• Carbon Fiber Plates

• Carbon Fiber Tubes

• Carbon Fiber Rods

• Carbon Fiber Strips

• Carbon Fiber Molds

• Carbon Fiber Composites

• Carbon Fiber Reinforcements

• Carbon Fiber Preforms

• Carbon Fiber Reinforced Polymers (CFRP)

• Carbon Fiber Cloth

Carbon fiber cloth is a lightweight, strong, and durable material that is often used in the manufacture of high-performance products such as aircraft components, racing car parts, and sports equipment. Its unique properties make it an ideal material for a range of applications, from aerospace engineering to automotive and sporting goods. Carbon fiber cloth is used to make components that are light yet strong, and resistant to corrosion. It is also used for insulation and for creating composite materials that combine multiple materials for added strength and durability.

Carbon fiber fabrics are usually made from polyacrylonitrile (PAN) fibers, which are heated to the point of carbonization and then stretched and woven into fabric. Other materials such as rayon, pitch, or polyacrylonitrile-imide (PAN-I) may also be used. Carbon fiber fabrics are strong and lightweight, and can be used in a variety of applications.

Carbon fiber fabrics are usually produced on a weaving machine, and the type of machine used depends on the type of fabric being produced. For example, shuttle looms are used for producing plain weave fabrics, while rapier looms are used for producing twill and satin weaves. Other machines such as jacquard looms, warp knitting machines, and braiding machines may also be used to produce carbon fiber fabrics.

Jacquard looms are used to produce complex patterns and designs with carbon fiber fabrics. The loom is equipped with a punch card system, which is used to control the pattern that is being woven. The punch cards can be programmed with the desired pattern, and the loom will then weave the fabric according to the program. The design can be changed as often as needed, allowing for a wide range of creative possibilities.

Smart Textile Materials

Smart textile materials are fabrics and fibers designed to interact with the environment. These materials can be used for a variety of applications such as sensing, energy harvesting, communication, and health monitoring. Examples of smart textile materials include conductive threads and fibers, sensors woven into fabrics, shape memory alloys, and thermoelectric materials. These materials can be used to create garments and accessories with interactive features, such as changing color in response to environmental stimuli.

Conductive threads and fibers are used in fabrics to create interactive garments and accessories. These materials are often used to create touch-sensitive surfaces, conductive heating elements, and wearable electronics. Conductive threads and fibers can also be used to create fabrics with properties such as electromagnetic shielding and static dissipation. These fabrics are used in applications such as medical textiles, protective gear, and smart clothing.

The purpose of smart clothing is to provide the wearer with enhanced functionality and convenience. Smart clothing is made with advanced materials and technologies, such as conductive threads, sensors, and shape memory alloys, to create garments that are interactive and responsive to the environment. Smart clothing can be used for a variety of applications, such as health monitoring, gaming, and controlling electronic devices. Smart clothing is also used to enhance the performance of athletes, such as providing them with improved stability and comfort.

Sensors can be embedded into fabrics to create interactive garments and accessories. These sensors can be used for a variety of purposes, such as detecting motion, measuring temperature, and monitoring heart rate. Sensors embedded into fabrics can also be used for applications such as gaming, smart clothing, and health monitoring. By incorporating sensors into fabrics, it is possible to create garments and accessories with interactive features.

Space Technologies

Space technologies can be used to create new fabrics with improved performance. For example, space technologies such as nanotechnology and radar-absorbent materials can be used to create fabrics with improved temperature regulation, water repellent properties, and breathability. Space-inspired textiles such as aerogels and self-assembling nanofibers can be used to create lightweight and durable fabrics. Fabrics made with space-inspired technologies can be used for a variety of applications, such as clothing, medical textiles, and protective gear.

Photo by CDC on Unsplash

Nanotechnology can be used to create fabrics with improved performance. For example, nanofibers can be used to create lightweight and durable fabrics that are also breathable and waterproof. Nanoparticles can be used to create fabrics with antibacterial and anti-odor properties. Nanotechnology can also be used to create fabrics with improved temperature regulation and color-changing properties. These fabrics can be used for a variety of applications, such as clothing, medical textiles, and protective gear.

Photo by D koi on Unsplash

Radar-absorbent materials are materials designed to reduce or absorb radar signals. These materials are commonly used in the aerospace industry for the construction of stealth aircraft. Radar-absorbent materials can also be used in the clothing industry to create garments with improved performance. For example, radar-absorbent materials can be used to create lightweight and breathable fabrics that also have water-resistant and flame-retardant properties. These fabrics can be used for a variety of applications, such as protective gear and military uniforms.

--

--

No responses yet